2004–2006 New Flyer D40I recall: electrical system
⚠️ What's wrong
New Flyer is recalling certain model year 2004-2006 D40I transit buses manufactured January 14, 2005, through October 19, 2006, and equipped with Sure Power battery equalizers and DC-DC converters containing a particular epoxy sealing, aka 'potting', compound. The specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.
💥 The risk
Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.
🔧 The fix
New Flyer will notify owners, and dealers will replace the equalizers and converters, free of charge. The recall began on November 4, 2013. Owners may contact New Flyer at 1-204-982-8400. New Flyer's recall number is R13-021.
Is the fix free? Yes. Safety recall repairs are free at any authorized dealer under federal law, including parts and labor. (Vehicles more than 15 years old when the recall was announced can be excluded, but most manufacturers still fix them.)
- NHTSA campaign
- 13V485000
- Manufacturer recall #
- R13-021
- Manufacturer
- New Flyer Industries Ltd.
- Vehicles affected
- 57
- Component
- ELECTRICAL SYSTEM
- NHTSA hotline
- 1-888-327-4236
- Owner letters mailed
- Nov 4, 2013
- Built
- Jan 14, 2005 – Oct 19, 2006
- Recall started by
- MFR
- Notes
- Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.